EVA foam
For projects such as thermoformed backpack panels and casings, define the EVA grade, thickness, geometry and required finish with FFG.
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Foam components & assemblies
Discuss a foam component or assembly around its geometry, material and intended use. EVA and PE projects can be explored through the application areas below, with the specification and manufacturing route defined for each project.
Compare foam materials and specifications ↗Products & development examples
Development application Adapted application illustration
EVA foam block for drone transport
EVA foam block made for an 8-inch drone, with customer CAD integration and design refinement by FFG. Adaptable to any drone size, larger or smaller, and any configuration, for carrying bags, rigid protective transport cases and standalone workshop supports.
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Development application Adapted application illustration
EVA foam insert for a 6-inch drone and accessories
EVA foam insert for a 6-inch drone and accessories: 35 Shore C, 70 kg/m³, CNC machining only. Prototype, mass-production and small-batch support.
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Development application Adapted application illustration
EVA foam insert for field equipment protection & transport
Compartmented EVA foam for electronics, drones and tools: 35 Shore C, 70 kg/m³, glued die-cut layers and finger access. Bag and case integration.
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PE foam
For equipment components and other PE foam projects, share the drawing, grade or density if known, dimensions and assembly interfaces.
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Field equipment protection & transport
Develop compartmented inserts for electronic equipment, drones, tools and accessories. Define finger access, bag or case integration, shock cushioning and any light thermal insulation requirements.
Discuss this application ↗Drone protection & transport
Define the drone and accessory layout, enclosure dimensions, handling conditions and protection requirements for a foam insert or assembly.
Discuss this application ↗Delivery boxes
Discuss a box or foam assembly for the payload, including a drone delivery project. Define the contents, closure, carrier interface and handling requirements.
Discuss this application ↗Thermoformed EVA backpack panels
Develop the panel geometry and its connection to the backpack, with the EVA specification and forming details agreed for the project.
Discuss this application ↗Thermoformed EVA casings
Review the casing shape, contents, closure and textile or hardware interfaces. Define the material and finished assembly together.
Discuss this application ↗PE foam for large equipment
Discuss a PE foam component incorporated into equipment construction, using the part drawing, dimensions, tolerances and mating interfaces.
Discuss this application ↗Build a useful enquiry
Share the part or assembly drawing, overall dimensions, material or grade if known, interfaces, quantities and timing. Include the requirements you need to validate.
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