Development application

EVA foam insert for a 6-inch drone and accessories

This EVA foam insert accommodates a 6-inch drone and its accessories in a dedicated layout. The confirmed material specification is 35 Shore C at 70 kg/m³, with CNC machining as the only manufacturing process. FFG supports prototyping and mass production, with small batches available for similar projects.

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Adapted application illustration: oblique view of an EVA foam insert for a 6-inch drone and accessories, with connected circular recesses, rectangular pockets and a long side channel.
Adapted application illustrationOblique view illustrating the recess depths and accessory layout. The adapted geometry does not represent the exact customer design.

Illustrated configurations

Adapted application illustration: near-overhead view of an EVA drone and accessory insert, showing the circular recesses, rectangular pockets, small holes and shaped side recess.
Adapted application illustrationNear-overhead view illustrating the drone and accessory layout. The pocket geometry is illustrative.

Documented specification

Application
6-inch drone and accessories
Material
EVA foam
Hardness
35 Shore C
Density
70 kg/m³
Manufacturing process
CNC machining only
Development and manufacturing
Prototyping and mass production
Small batches / MOQ
Small batches available; discuss the minimum order quantity with FFG

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A layout for the drone and its accessories

This example brings a 6-inch drone and its accessories together in one foam insert. For a similar application, define the equipment to accommodate, the container’s internal dimensions and the access needed to insert and remove each item.

CNC machining for prototype and mass production

The specified manufacturing route is CNC machining only, using EVA foam at 35 Shore C and 70 kg/m³. Prototype and mass-production support is available. For your project, agree the part geometry, fit requirements and checks with FFG before production.

Small batches available

Small batches are available for similar CNC-machined EVA insert projects. Share the quantity required for prototypes, an initial batch and subsequent production so FFG can discuss the minimum order quantity and quotation. Each similar application is developed around your own equipment and requirements.

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Share the part or assembly drawing, overall dimensions, material or grade if known, interfaces, quantities and timing. Include the requirements you need to validate.

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